Industrial doors are a critical part of any warehouse, factory, or commercial facility. They allow for the efficient movement of goods, provide security, and help maintain the internal environment. However, like any mechanical system, industrial doors can develop problems over time. In this blog, we’ll explore some of the most common issues with industrial doors and how to fix them to keep your business running smoothly.
1. Malfunctioning Motors
For automated industrial doors, motor malfunctions are one of the most frequent issues. Motors power the opening and closing of these doors, and if they stop working correctly, the entire system can become inoperable.
Common Causes:
- Power surges or electrical faults
- Overheating due to excessive use
- Wear and tear from prolonged usage
How to Fix: If your industrial door motor isn’t working, start by checking the power supply. Ensure the circuit breaker hasn’t tripped, and check the connections to the motor. If the motor is receiving power but still not functioning, it may be due to overheating or internal failure. In such cases, it’s best to consult a professional technician to inspect and possibly replace the motor. Regular maintenance can help prevent motor failure by ensuring that the system is lubricated and free from obstructions.
2. Worn-Out Tracks or Rollers
Tracks and rollers guide the movement of industrial doors, and when these components wear out or become misaligned, the door may not open or close smoothly. This can cause excessive noise, jerky movements, or the door may get stuck altogether.
Common Causes:
- Dirt, debris, or rust buildup
- Misalignment due to impact or improper installation
- Natural wear over time
How to Fix: If the problem is dirt or debris, cleaning the tracks and rollers should solve the issue. Use a brush or compressed air to remove any buildup, and lubricate the rollers for smoother operation. If the rollers are damaged or the tracks are bent, you’ll need to replace these components. Make sure the door is properly aligned after repairs to prevent further wear and tear.
3. Sensor Malfunctions
For automatic industrial doors, sensors play a crucial role in ensuring the door opens and closes at the right time. If sensors malfunction, the door may fail to detect movement or obstacles, causing the system to stop working or become a safety hazard.
Common Causes:
- Dirty or blocked sensors
- Electrical issues
- Misalignment of sensors
How to Fix: First, clean the sensors to remove any dirt or debris that may be obstructing them. If the sensors are misaligned, adjust them so they point in the correct direction. If cleaning and alignment don’t resolve the issue, it could be an electrical fault, and you may need a technician to repair or replace the sensors.
4. Broken Springs or Cables
Industrial doors rely on a system of springs and cables to counterbalance the weight of the door, making it easier to open and close. Over time, these components can weaken or break, making it difficult or impossible to operate the door.
Common Causes:
- Excessive tension on springs or cables
- Wear from frequent use
- Lack of proper maintenance
How to Fix: If you suspect a broken spring or cable, it’s important to call a professional for repairs. These components are under high tension and can be dangerous to handle without the proper tools and expertise. Regular inspections and maintenance of the springs and cables can help prevent sudden failures.
5. Obstructed or Damaged Door Panels
Industrial doors often consist of large panels that can become damaged over time due to collisions with vehicles, forklifts, or other heavy equipment. Damaged panels can make the door difficult to operate and may compromise the security of your facility.
Common Causes:
- Impact damage from vehicles or equipment
- Harsh weather conditions, such as strong winds or hail
- Wear and tear from prolonged use
How to Fix: Minor dents can sometimes be repaired, but in most cases, it’s more efficient to replace damaged panels. If the door is obstructed due to debris or misalignment, removing the obstruction and realigning the panels should restore normal operation.
6. Slow or Delayed Door Operation
If your industrial door is opening or closing too slowly, this can cause delays in operations, especially in busy environments. Slow door operation can be caused by several factors.
Common Causes:
- Motor or electrical issues
- Insufficient lubrication
- Worn-out or damaged components, such as tracks or rollers
How to Fix: Start by inspecting the motor and electrical system to ensure there are no underlying issues. Next, check for any worn or damaged components that could be slowing down the door’s movement. Lubricating the tracks, rollers, and hinges can also improve speed. If the problem persists, it’s best to consult a technician to diagnose the issue.
7. Inconsistent Opening and Closing
If your industrial door opens and closes inconsistently—sometimes stopping midway or reversing direction unexpectedly—this could indicate a problem with the sensors, limit switches, or the control system.
Common Causes:
- Misaligned or dirty sensors
- Faulty limit switches
- Electrical or control system issues
How to Fix: Check the sensors and limit switches to ensure they are properly aligned and functioning. Clean any dirt or debris from the sensors and test the control system to identify any electrical faults. If the problem remains unresolved, consult a technician to recalibrate or replace the faulty components.
Conclusion
Industrial doors are essential for the smooth operation of any commercial facility, but they can encounter issues over time due to wear, damage, or mechanical failures. Regular maintenance, such as cleaning, lubricating, and inspecting key components, can help prevent many common problems. However, when issues do arise, it’s important to address them promptly to avoid further damage or downtime. If you’re experiencing any problems with industrial doors Stoke, BGS can provide expert repair services and maintenance solutions. Visit our industrial doors Stoke page to learn more about how we can help keep your doors in top working condition.
By staying proactive and addressing common industrial door problems early, businesses can ensure smooth, safe, and efficient operations, keeping downtime to a minimum and protecting valuable assets.
